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UK: Replacing PE-lined trays for protein with PET for lower Extended Producer Responsibility and Recyclability Assessment Methodology fees

1:23 min PET films, trays, cups
Oundle, Peterborough, United Kingdom

In July 2026 Defra and Pack UK provided an update to the Recycling Assessment Methodology that has made PE-lined PET trays, commonly used in raw protein packaging like chicken breast and minced beef, ‘Red’ rated.

This applies to products put on to the market in 2027, which will be assessed and reported on in 2028.

The ‘Red’ rating means that the fees paid per tonne for PE-lined PET trays are modulated – initially at 20% but rising to 100% in the third year.

This change sees Defra and Pack UK revert to their original position on PE-lined PET trays, after briefly changing the guidance for RAM 1.1 which was published last year.

“While we’re unsure what made them change their mind, it makes sense because PE and PET do not mix well together because they have different melting points, different densities, different operating temperature ranges. They're not compatible materials,” explains Gavin Fuller, Technical Business Development Manager, KM Packaging.

PE-lined PET trays are used because PET itself is a hard material, and the PE-lining provides a softer more ‘gluey’ surface to seal a PE-based lidding film to. Simply put, it’s easier (and sometimes quicker, at lower temperatures, and through contamination) to seal PE lidding films to PE-lined trays than directly to PET – usually.

“The solution is to move to a mono PET tray – without the PE-lining. For the raw protein sector specifically we’d be looking at pairing that tray with a weld film from our K-Seal range. This provides tamper evidence – because if a pack is broken retailers can see quickly – and excellent protection during transit.” Gavin Fuller continues.

KM Packaging’s K-Seal range offers excellent PET films designed to seal directly to mono PET trays.

K-Seal 715 V AF is great for its high barrier and antifog properties and are available in ranges from 20+ microns.

For applications that don’t need a weld seal, and would prefer an excellent peel experience instead, K-Peel 7G+ V AF offers a great option for pairing with mono PET trays. Those looking for further sustainability credentials can opt for rPET trays with PCR content.

They both offer relatively low seal initiation temperatures, making them a good swap for fast-running PE-based films.

www.kmpackaging.com

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