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Food-contact PET

Study: PET food safety has a data problem - Why NIAS screening results need context

Brussels/Budapest

An interlaboratory study highlights the challenges of comparing chemical screening results across different analytical methods. As recycled PET use grows, understanding a material’s processing history is becoming equally important for interpreting the data.

One Material, Thirteen Laboratories

Untargeted screening for non-intentionally added substances (NIAS) is an important tool for characterising the chemical profile of PET materials intended for food-contact applications. However, comparing results from different laboratories can be challenging when different analytical methods are used.

A recent interlaboratory study involving 13 laboratories provides a clear illustration. Each laboratory analysed the same material using its own commercial methods, including GC-MS, GC-MS/FID and LC-(HR)MS. The results varied depending on the analytical techniques used, as well as on standards, spectral libraries and reporting approaches. Greater consistency was achieved when more closely aligned methodologies were applied.

These findings demonstrate a key limitation: results from different NIAS screening programmes cannot be compared directly without taking differences in analytical methods and reporting practices into account.

“With NIAS, an analytical result always needs to be considered together with information about how it was obtained. Differences between laboratories do not necessarily mean that one is right and the other is wrong. They can result from the analytical method, the scope of the analysis or the way substances are identified. As the volume of data increases, so does the importance of data quality and comparability,” says Bernd Schwarz, Chief Chemical Officer at KÖR.

Importantly, differences in screening results do not, in themselves, demonstrate differences in material safety. Analytical findings need to be interpreted in context, with a clear distinction between what a method detects and what the available evidence supports in terms of safety assessment.

Material History Matters

The volume of analytical data available to the industry continues to grow. The challenge is to turn that information into meaningful, comparable and actionable knowledge.
A separate study of PET materials containing between 0% and 100% recycled PET (rPET), processed using different extrusion technologies, investigated both intentionally added substances and NIAS. The researchers found differences in the migration profiles of cyclic oligomers depending on the proportion of rPET and the processing technology used. Multivariate analysis also identified potential markers that could help distinguish between materials.

These findings underline why analytical results should not be viewed in isolation. Understanding what is present in a sample is important, but so is understanding the material’s composition and processing history.

“As the use of rPET grows, understanding the history of the material becomes increasingly important. If we want to develop a truly circular system, we need to understand not only what is present in a given sample, but also where the material comes from and how it has been processed. Combining this information with analytical results is essential for interpreting observed differences correctly,” says Raphaël Jaumotte, Technical Manager at PETCORE EUROPE.

More Data Does Not Always Mean More Knowledge

The industry already has a growing wealth of analytical results. The real challenge is to make better use of the information it already has.
An individual test tells us what was observed in a particular sample. A larger, well-described dataset can reveal relationships between samples, materials and processes. This is where data starts to become knowledge.

The PET/rPET study provides an example of this approach. Rather than looking at individual compounds in isolation, multivariate analysis was used to identify patterns and potential markers that could help distinguish between materials.

“The greatest value emerges when we can see beyond an individual result. By bringing data from different samples together in a structured way, we can begin to identify recurring relationships and ask what may be driving them. That is a very different level of information use from analysing every result in isolation” says Bernd Schwarz.

Keeping Knowledge in the Loop

In a circular economy, PET materials can pass through multiple stages of use, collection, recycling and processing. The information needed to understand those materials should move with them.

If each analytical result remains isolated, increasing the volume of data does not necessarily lead to a proportional increase in knowledge. The value lies in being able to connect results, understand their context and identify patterns across the wider system.

GeNi, an initiative by PETCORE EUROPE and KÖR, aims to help turn fragmented analytical results into shared knowledge about materials and processes across the PET value chain.
“Circularity means that a material does not end its story after a single use. The same should be true of the information associated with it. As the value chain becomes more complex, the ability to connect data and draw conclusions from the experience of the system as a whole becomes increasingly important. When analytical results remain fragmented, we lose the opportunity to use that knowledge at later stages of the material’s journey. GeNi can help connect this information and turn it into knowledge that is useful across the value chain,” – says Raphaël Jaumotte.
This could mark the next stage in how food safety is assessed in PET: not only detecting substances with increasing precision, but also developing a better understanding of the relationships between material, process and analytical result.

In a circular economy, materials move from one stage to the next. The information about them should move too – so that every new result becomes more than another record in a database and contributes to a growing understanding of the system as a whole.
 

www.kor-group.com  www.petcore-europe.org

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