Advertisement
PETnology Handbook 2024
Back

Protection of quality, taste and vitamin content of beverages

Sidel PET complete solutions for aseptic applications: Ensure product integrity, optimise uptime, minimise costs

Parma, Italy

Beverage producers are currently facing multiple challenges. Their packaging solutions need to be innovative and able to offer great consumer experiences. Also, they have to ensure product integrity to meet food safety standards. All of this, without compromising on cost effectiveness. Sidel has worked with liquid dairy products (LDP) and juices, nectars, soft drinks, isotonics and teas (JNSDIT) producers for over 50 years - developing extensive experience and expertise in aseptic packaging. This means that the company can offer all the proven benefits of reliable PET aseptic complete line solutions.

Advertisement
OttoSystems_04_23

Optimised aseptic production

By partnering with Sidel, producers work with a single, market-leading supplier and can leverage an extensive 40 years of aseptic packaging expertise. Meeting producers‘ needs via fully connected aseptic lines requires an approach that is both holistic and flexible. The company’s fully integrated and technically advanced solutions employ the processing equipment and capabilities of Tetra Pak Processing Systems (TPPS) - the original inventor of aseptic technology. Over the years, Sidel and TPPS have been combining competencies and expertise to define and execute almost 100 complete lines projects.  Sidel’s extensive experience, innovative equipment and professional services, assist customers through the entire production process. This ranges from differentiating and customised bottle and complete line design to fast production ramp-up and beyond. Tackling the challenges of sensitive beverages while maintaining cost-efficiency, the company helps producers package their products with the correct PET solution. It ensures food safety, product integrity and longevity while providing the support to build and differentiate their brand. 

Beverage and packaging solutions qualified by in-house experts

Sensitive drinks can be affected by various factors when they are packaged – micro-organisms, light, oxygen and temperature. As well as ensuring that these do not detract from the quality of the content, PET also presents real opportunities to enhance the finished product. If Sidel’s scientific expertise on beverage packaging and industrial production is involved early in a new product packaging project, producers will be able to optimise bottle performance while ensuring product safety and quality. They will also achieve faster time to market and bottle designs which stand out on the supermarket shelves. Sidel experts in chemistry, microbiology, food science, filling processes and packaging materials help customers to qualify specific packaging solutions. This can involve a number of processes, including evaluating bottle samples and performing physical, chemical and sensory analyses to determine how the liquid interacts with the package. Tests are carried out under supply chain conditions to determine the optimal solution for defined distribution methods and shelf life. Based on the results, Sidel experts then make recommendations on bottle barrier material, weight, shape and type of cap, in order to ensure the product’s desired shelf life.

Creating value from concept to customer

Scientifically proven dry aseptic solution

Flexible production line to build end-user engagement

For the sensitive drinks producer, the challenge lies in ensuring product safety and quality across the supply chain. It is also important for a beverage or dairy brand to stand out on the supermarket shelf to influence consumer purchasing decisions as the choice of a product is made in a matter of seconds. The label and the pack help significantly in attracting consumers’ attention and encouraging them to select one product over another. Sidel’s complete aseptic lines are able to take advantage of a wide range of versatile, reliable labelling and packing solutions to help beverage producers to attract and differentiate, while ensuring sustainable production. Whether roll-fed or sleeve labels are required for aseptic beverages, Sidel labellers can handle any label format with fast, consistent roll-fed labelling or efficient, high-quality, heat-shrink sleeve labelling. Whether shrink-printed film, nested packs or wrap-around cartons are required, it is important to keep this layer appealing, strong and functional. Sidel flexible secondary packing systems offer reliable pack consistency and durable quality, while the company’s palletising solutions and compact robotic solutions, with high production speeds and multiple patterns, handle a variety of products, packs and layers with easy operation and greater line versatility.

Maximised uptime today and tomorrow

Even if the ideal packaging solution is implemented, the reality with any production line is that, over time, performance will decline without intervention. The goal is to maintain and improve an aseptic line’s productivity, efficiency and performance levels throughout its lifetime. Similarly, it is important to upgrade the existing line with new technologies that can boost productivity to new levels and help to lower total cost. The dedicated Sidel Services team offers producers a tailored portfolio that can increase the safety and value of an aseptic production line for long-term success. They will monitor line equipment, plan for downtime and reduce unexpected costs. As Sidel continuously develops and upgrades aseptic solutions to reduce the need for energy, water and raw materials, lowering total cost and improving environmental footprint, producers of LDP or JNSDIT products can ensure their equipment is not left behind. These new technologies - along with Sidel line conversion, training and proactive spare parts management - can also optimise costs and deliver the flexibility to keep up with changes in consumer demand.
PETnology's Resource Guide
comPETence center

The comPETence center provides your organisation with a dynamic, cost effective way to promote your products and services.

Find out more

Cover
Our premium articles
comPETence
magazine

Find our premium articles, interviews, reports and more
in 3 issues in 2024.

Find out more
Current issue