Gneuss OMNI extrusion line with MRS extruder and RSFgenius melt filtration system. (Photo credit: Gneuss Kunststofftechnik GmbH)

Back

Thermoforming

Kurucsai Plastic relies on Gneuss to increase material flexibility and energy efficiency: MRS Technology enables energy-efficient processing of recycled PET

Bad Oeynhausen, Germany

By expanding its production capacity, the Hungarian thermoforming specialist Kurucsai Plastic has taken an early step towards meeting the future requirements of the packaging industry. Since the beginning of 2025, the company has been producing PET sheet for food packaging on a Gneuss MRS extrusion line.

The investment was made to increase material flexibility, reduce energy consumption during extrusion and create the basis for processing food-grade recycled PET.

Originally established as part of an agricultural business, the company initially produced thermoformed packaging for its own fruit and vegetable products. Today, it also supplies customers throughout the food industry. As production capacities continued to expand, the company gradually converted its sheet production from polypropylene (PP) to polyethylene terephthalate (PET). This transition was driven by increasing requirements for recyclable packaging and the growing use of recycled content within the European circular economy. At the same time, the company aims to become less dependent on raw material availability and price fluctuations by being able to process a wide range of PET feedstocks.

The change to PET, however, introduced a major processing challenge. PET is hygroscopic and readily absorbs moisture from the surrounding environment. In conventional extrusion processes, the material must therefore be dried before processing to ensure consistently high sheet quality—particularly when recycled material is used.

The company therefore looked for an extrusion solution capable of processing different PET feedstocks without upstream material drying while maintaining maximum energy efficiency. The choice was a Gneuss MRS 110 extruder with a throughput of up to 600 kg/h of PET. Since its commissioning in early 2025, the system has successfully met both requirements.

A gravimetric dosing system allows different material streams to be blended with high precision. A Gneuss RSFgenius rotary filtration system continuously removes solid contaminants from the melt, ensuring consistently high sheet quality. The sheet is then fed directly into the thermoforming lines via an energy-efficient inline process.

Since entering production at the beginning of 2025, the extrusion line has proven itself in daily operation. The combination of flexible material selection, elimination of energy-intensive material pre-drying and the energy-efficient inline process reduces overall energy consumption while increasing flexibility in raw material sourcing. As a result, the company now has the technical capabilities to increase the recycled content of its food packaging according to market requirements and to respond flexibly to future market developments and the evolving demands of the European circular economy.

www.geuss.com 

PETnology's Resource Guide
comPETence center

The comPETence center provides your organisation with a dynamic, cost effective way to promote your products and services.

Find out more

Current Magazine Cover
Our premium articles
comPETence
magazine

Find our premium articles, interviews, reports and more
in 3 issues in 2026.

Find out more
Current issue