Self-manufacture of PET bottles has grown in popularity with beverage producers. The ability to produce bottles, on demand, at the point of filling offers a myriad of advantages. Cost containment, reduced warehousing and transportation costs, improved inventory control and increased production flexibility are but a few of these advantages.
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(Photo credit: Agr)
Process Performance Optimization Group
Agr International creates new division focused on assisting PET bottle self-manufacturers optimize their production operations
2:20 min
Blow Moulding & Coating
The Agr Process Performance Optimization Group offers technical assistance to maximize the productivity and efficiency of PET blowing and beverage production lines.
However, along with the advantages come some new challenges. Many companies that self-manufacturer struggle with PET bottle processing. This often involves determining the proper recipe for a given bottle, taking into consideration the local plant and regional environments or dealing with preforms from different sources or lineages. Sometimes it is just a challenge to produce bottles with consistent quality and performance that do not compromise downstream operations. And, let’s not forget about the scarcity of experienced blowmolder operators and processing personnel. These are just a small sample of some of the issues that self-manufactures face.
Overcoming blowmolding challenges
The Agr Process Performance and Optimization Group was established to provide self-manufacturers with a go-to resource to help overcome some of the everyday challenges in producing their own bottles. The approach of the Process Group is somewhat different than what is traditionally offered by the blowmolder manufacturers. The Agr Process group takes a holistic approach towards optimization that not only focuses on the blowmolder, but goes beyond to understand issues affecting the efficiency of the entire production line. Since Agr is not affiliated with any specific brand of blowmolder, the group can provide whole plant assistance in operations that have different blowmolder brands in the same facility.Some of the offerings now available through this group include working directly with a plant’s process engineers and plant floor personnel to help manage challenging light weight applications, develop effective processing recipes and address process variation and quality issues as well as a myriad of downstream process improvement efforts that can lead to improved pack rate. The services of the group are offered under the following categories:
- Blowmolder management and optimization – individual assessment of individual blowing lines
- Effective use of basic quality tools for blowmolder management
- Optimizing Pilot Profiler® and Process Pilot® automated tools to manage blowmolder and production quality
- Production line auditing and optimization planning
- Job-specific services such as recipe design and startup assistance
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